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Senior Engineer - Molding

Onsite, Sumter, SC

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Job ID
R-547779
Category
Engineering
Location
Sumter, South Carolina

Build an engineering career where innovation, ownership and impact move healthcare forward

At BD, Engineering and R&D professionals design, develop and improve the technologies that shape how healthcare is delivered worldwide. You'll apply scientific thinking, technical expertise and creative problem-solving to turn complex challenges into solutions that matter.

Whether you specialize in mechanical, electrical, process, systems, software or research engineering, BD offers the scale, resources and freedom to innovate – with clear expectations, accountability for outcomes and opportunities to grow your career alongside industry-leading technology.

And as one of the world's largest medical technology companies, you'll shape solutions that reach across global healthcare systems and improve lives at scale.

We are the people who give possibilities purpose

BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

Job Description

The Senior Engineer - Molding is tasked with developing and implementing manufacturing process technologies for BD IDS products. This role primarily involves leveraging expertise in Injection Molding to drive Quality improvements, expand Capacity, reduce Costs, and minimize and reduce waste. The Senior Engineer - Molding collaborates closely with GIE, R&D, Quality, and manufacturing sites to implement these technologies effectively.

Responsibilities

Knowledge & Problem Solving

  • Define requirements for injection molding processes and automation, from concept evaluation through commercialization. This involves creating molding-specific documents and procedures.
  • Develop molding machine settings, operating procedures, acceptance, and validation test plans and protocols.
  • Provide technological input to guide product development and ensure design for manufacturability.
  • Collaborate with vendors and plant technicians to achieve project and production objectives.
  • Demonstrate a comprehensive understanding of a wide range of technical principles, theories, and concepts in manufacturing process technology, along with general knowledge of other process technologies. Provide imaginative, thorough, and practical technical solutions to complex problems.
  • Lead and mentor a team of engineering technicians, offering guidance and support to ensure professional growth and project success.
  • Understanding of lean manufacturing principles to minimize waste and improve efficiency.
  • Ability to enhance molding processes for efficiency, quality, and cost-effectiveness.
  • Ensure adherence to safety, environmental, and quality policies
  • Support audit readiness and regulatory compliance
  • Performs other duties as assigned

Discretion / Latitude

  • Work under general direction, independently determining and developing approaches to solutions.

Liaison

  • Communicate, coordinate, and execute tool design and injection molding process development activities, including tooling validation at manufacturing locations.
  • Collaborate with cross-functional teams to investigate and implement solutions to major manufacturing issues.
  • Lead Kaizen events involving a cross-functional team working intensively to identify and implement improvements in the molding area.

Project Management

  • Develop and execute validation protocols (IQ, OQ, PQ), engineering studies, and design of experiments.
  • Plan, coordinate, and oversee the execution of capital projects, ensuring they are completed on time, within budget, and to the required quality standards. This includes managing resources, monitoring progress, and addressing any issues that arise during the project lifecycle.

Education:

  • Bachelor's or Master's degree in Plastics Engineering, Polymer Science, or a related field.

Experience:

  • Minimum of 7-10 years in plastics engineering, with a focus on product development and manufacturing.

Skills:

  • Strong knowledge of polymer materials, manufacturing processes, and quality control.
  • Excellent problem-solving, project management, and communication skills.

Preferred Qualifications:

  • Experience in high-volume manufacturing.
  • Background in medical devices, in-vitro diagnostic products, or pharmaceutical products.
  • RJG Master Molder training/certification.
  • Six Sigma certification.
  • Experience with 3D Sigma Soft or 3D Mold Flow analysis.

Knowledge and Skills:

  • Knowledge of SAP
  • Advanced skills in computer-aided design (CAD) 
  • Knowledge of validation (IQ/OQ/PQ) and GMP/regulatory environments
  • Strong analytical and continuous improvement capability

Why Join Us?

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you’ll discover a culture in which you can learn, grow and thrive.

We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.

To learn more about BD visithttps://bd.com/careers.

Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.

Required Skills

Optional Skills

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Primary Work Location

USA SC - Sumter

Additional Locations

Work Shift

NA (United States of America)
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Success Profile

What sets successful Engineering and R&D professionals apart? You're likely to thrive if you are:

  • Analytical
  • Collaborative
  • Curious
  • Detail-oriented
  • Inventive
  • Problem-solver

Ready for your next challenge?

This is an environment for engineers who want to think boldly and execute with precision. You'll have the opportunity to influence design decisions, contribute across the full product lifecycle and see how your work moves from concept to real-world impact – backed by the scale of a global MedTech leader.

Hear from one of our BD Innovators about how BD uses cutting-edge AI and machine learning to power decisions that improve patient outcomes and expand access to care. This is where your work drives real-time impact across the globe.

Hear from Our Associates

  • "BD is a big, global company so don't be afraid to connect with and reach out to others. There is so much to learn here, and the company does an amazing job of helping people develop and grow. I'd also offer to become like a sponge and soak up as much knowledge as you can and put your Career Blueprint to work for you. I really love my job and am so grateful to work at BD."

  • "I think we have something like more than 30 different countries represented by those working within the Research Centre Ireland, which is impressive and one of my favourite things about BD. I work with electrical, mechanical engineers, scientists and so many others – it's wonderful to see and hear so many different perspectives during the day."

  • "I continue to be amazed at how we keep innovating in the Med Tech space. We constantly evaluate how to bring even more solutions to healthcare professionals, how to increase the efficiency of our technologies, all while keeping the patient impact in mind. Not only have I found meaningful work at BD, but a place where I feel I can thrive."

  • "During my interview, I learned how much of an impact our infusion solutions have across the world and I was impressed because whether it's analgesics, cancer treatments, anesthesia or other treatments, the likelihood of someone within your own family using our product is high. Contributing to the creation of products that have the ability to make such a big impact in healthcare is a great feeling. I love my role at BD."

Benefits

  • Competitive Compensation

  • Retirement Plans

  • Healthcare Coverage

  • Paid Time Off

  • Parental Leave

  • Employee Assistance Program

  • Professional Development

  • Rewards & Recognition

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